IMD, IML process flow, advantages and applications PART 2

Ultra-thin new injection molding technology

The surface of traditional ultra-thin injection molding products cannot be decorated with complex patterns, and through technological improvement and the introduction of high-end equipment, ultra-thin injection molding can be achieved in IMD/IML technology. Ultra-thin products are widely used in ultra-thin computers and intelligent electrical products, which is an innovation of traditional injection molding. The product is so thin that the thickness is only 0.7mm (currently mainly used for mobile phone shell)

Enjoy dermal feel injection molding techniques

Traditional leather can not be placed in the mold injection molding, are first on the back of the leather and then glued to the surface of the injection parts, a long time the glue is easy to fall off, easy to peel, or poor paste, adhesion can not be guaranteed.

The IMD/IML technology is to hot-press the leather after a multi-process treatment, and then put the leather into the mold cavity injection into the product.

Real cloth injection molding technology

Perhaps everyone did not think that the cloth can also be injected into the mold, IMD/IML process is to treat the inner surface of the cloth, and then through hot pressing, cutting, into the mold cavity after injection molding to form a product.

All kinds of patterns, rich and diverse, denim, flannelette, super fiber, etc., feel particularly good. Widely used in notebook computers, mobile phones, MP4 and other products

Comparison of process cost of cloth and microfiber materials

Dynamic oil painting injection molding technology

The traditional process can only make the oil painting into a flat effect, and the IMD/IML technology can make the flat oil painting into a three-dimensional effect after treatment in the injection mold.

Double-sided laminating technology + tape structure

The traditional injection molding surface can only be printed on the outer surface, and it cannot be printed when the inner surface has a large arc. IMD/IML this process according to the principle of two-color injection molding, the use of two-color injection molding equipment to achieve double-sided pattern decoration, three-dimensional sense is stronger, the level is more distinct, the color is more rich and delicate, and two-color injection molding can not be achieved.

Inside can also be with buckle, screws, bars, copper nuts and so on.

External surface IMD/IML+ TPU secondary injection molding technology

IMD/IML injection molding products are easy to deform, and TPU products are easy to run batch front, both of them are cold materials, it is more difficult to injection molding together, and the traditional two-color injection molding machine can be solved. After process improvement, equipment transformation to solve this problem, but also to realize the value of the product, the appearance is hard shell, the interior is soft rubber.

Antibacterial technique

It can resist the two most difficult bacteria in the world on the surface of the product: E. coli and glucose bacteria. This process by adjusting the structural components of the sheet to play a disinfection role (the sheet has passed the Japanese JIS Z 2801:2010 standard verification, SGS test number: GZFDO121006634FD-2), truly achieve environmental protection requirements. It has been applied in the medical equipment industry.

Thermal injection molding

Through the special printing process, the sensitivity of ink to temperature is adjusted to realize the temperature effect; When the hand touches the surface of the product, the temperature of the human body is transmitted to the surface of the product, and gradually the pattern comes out...

This technology can be used in air conditioners, refrigerators, electronic communications and other products

Three-dimensional grating injection molding technology

Traditional plastic surface is not able to achieve three-dimensional grating effect

IMD/IML technology can achieve this effect on 3D products, truly achieve the dynamic pattern effect, product patterns are vivid, lifelike, has been widely used in air conditioning, toys, communication industries.

IMD/IML appearance innovation cost comparison

Drawing and injection molding technology

Instead of aluminum, aluminum wire drawing can only be flat, this process can realize 3D wire drawing; Aluminum drawing will feel cold to the touch in winter, while IMD/IML technology will not.

◆ Surface to see brushed, but no feel.

◆ Surface brushed, feel.

Can rule drawing, also can not rule, no matter how fine drawing, can be done.

Carbon fiber injection molding technology

Traditional carbon fiber is extracted from bamboo fibers, made into cloth, and then after several molding and polishing, the process is complicated and expensive, about 1000 yuan/square meter. IMD/IML This technology not only has the same appearance effect as carbon fiber, but also has light weight, short production cycle, low price, and can also be made into 3D shapes, which has been widely used in various high-end products.

IMD/IML appearance innovation cost comparison

IMD/IML appearance UV effect display

Soft touch +IMD/IML technology

The traditional way to achieve the soft touch effect is to spray rubber oil on the plastic parts, but it is impossible to do complex patterns on the surface of the product, and IMD/IML this technology can be achieved.

TO BE CONTINUED